Digital Factory Modeling

The basis of digital construction is to carry out the digital construction of factory model, and complete the definition of factory personnel, equipment, process, product, BOM, process route, process objective, process condition and other data through the definition of system basic data. Through the establishment of digital model for process design, the digital definition and management of product process are realized.

warehouse logistics management

The system records and tracks the situation of products in all aspects of the internal logistics of the enterprise through 5G mobile terminal PDA barcode recognition and effective combination with the existing ERP system. Through comprehensive control and management of the warehousing, outbound, movement, inventory and picking operations of inventory products, the system realizes intelligent product batch control, rapid warehousing and dynamic inventory, and effectively utilizes warehouse storage space through automatic identification algorithm, improve the storage capacity of the three-dimensional warehouse.

Intelligent core equipment

The core equipment newly introduced in each process, such as LYSC-600 vacuum belt throwing furnace (belt throwing process), RVS-300KG grain boundary diffusion furnace (air flow grinding process), DX-1862/DX-1862R multi-wire cutting machine (grinding process), BDES-350-250KN all-electric magnetic field forming press (forming process), XZHD-1200H rotary vacuum sintering furnace (sintering process), etc., all have self-control upper computer system and networking capability; realize real-time data reading, automatic data storage, automatic push of abnormal information, timely query of equipment history data, and digitization and transparency of equipment operation process.

Factory Internet of Things

Through the transformation of equipment such as belt throwing furnace, hydrogen breaking furnace, positive air sintering furnace and press, the digital platform system can collect real-time data, alarm and historical data analysis according to the operation of the equipment. At the same time, the equipment maintenance plan is formulated, edited and reviewed, and the maintenance work order is distributed at the same time. Fault management includes equipment fault report entry, distribution of maintenance work orders, overdue troubleshooting reminders, etc. Maintenance records include the functions of entering maintenance records and querying maintenance records. Maintenance records include the functions of entering maintenance records and querying maintenance records.

Digital Quality Control

The system combines the current Internet of Things integration technology to integrate the measuring tools commonly used in the magnetic industry (wireless caliper, wireless micrometer, height gauge, density tester) and other instruments, which can collect measurement data in real time. After the data is collected into the database, the system realizes SPC quality control, quality data traceability and graphical analysis of quality data through the data center. Through the quality management system, a flexible and efficient manufacturing process control system is established, the quality data of the manufacturing process are statistically analyzed, real-time monitoring is strengthened, abnormalities are found in time, rapid processing is carried out, the stability of the production process is improved, the defective rate is reduced, and the probability of batch rework or scrapping is reduced. Establish a product traceability system to realize the rapid traceability of the production process, materials and quality control, and improve the error correction capability of the production process.

Digitalization of production process

Through the construction of ERP, MES, SPC system order management, production planning management, process scanning report management, on-site statistics, work-in-process management to achieve the product from the order to the production of each joint through the system to achieve digital production links, the system can track the order production progress in real time. In the production process, the effective coordination of man, machine, material, method, ring and measurement is completed through the system, and the production process can be traced back permanently. The newly added SCM and CRM systems improve the entire sales process, realize full visualization and efficient collaboration, carry out sales more conveniently and efficiently through mobile applications, and improve the procurement business support and functional coverage of existing productive and non-productive materials.

Energy System

By installing or replacing electricity meters, water meters, gas flow valves and combining the IOT technology, real-time collection of electricity, water, gas and other magnetic industry commonly used energy consumption. Through energy planning, monitoring, statistics, analysis, key energy consumption equipment management and energy metering equipment management and other means, reduce the production process of unit product energy consumption information management and control system.

Data analysis and visualization of central control system

Through the construction of data control room, workshop visualization kanban, mobile APP system application to achieve the production process of real-time data and historical data analysis, the production and operation status, market demand, spare parts and equipment maintenance plan to optimize, to achieve intelligent decision-making. Through the workshop kanban real-time feedback of the current workshop production tasks, equipment production status, quality and abnormalities, to achieve transparency and visualization of the workshop production process.